Raymond Forklift

QUESTION:

I'm looking for a reasonably low-tech way to fill cracks in a concrete floor that can stand up to heavy loads. I work for a printing company, and we regularly move skids of paper that weigh over a ton-- usually with a Raymond forklift that has solid rubber wheels, or sometimes by hand with a heavy duty pallet jack. The cracks are chipping out, and moving tall loads can be an adventure...

Some years ago, someone filled some of them with a tarlike substance that's OK but not really flat. I was thinking of some kind of concrete skim coat, like a floor-leveling compound.

Also, I assume we need to get the dust etc. out of the cracks first, so the stuff can adhere to the floor.

What is the "right" way to do this?

ANSWER:

I don't know how many linear feet of cracking you have, and if it is excessive then the idea I am about to propose won't sound like much fun, but here goes:

Your friendly local home-improvement store can sell you a variety of concrete products. A good one for crack repair is the vinyl-reinforced product. The most important part is preparation of the crack. It has to be chiselled out into a sort of a dovetail shape. Another product can be purchased that will enhance the adhesion of new concrete to old. Can't recall the name but it looks a bit like white "Elmer's" glue. Of course, dust and debris present in the repair are major no-no's.

Been there, done that, and it works amazingly well if you FOLLOW THE DIRECTIONS. Sort of like RTFM, in a way.


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